LGMA Machinery has promoted the upgrading of production lines towards greening, automation, and digitalization through intelligent transformation of the entire industrial chain, providing customers with more efficient and environmentally friendly products and services. The following is a detailed introduction to the upgrade results of each workshop:

1.Cutting workshop: high-precision laser technology enables low-carbon production

LuGong’s cutting workshop introduces high-power laser cutting equipment to achieve automated cutting of metal sheets. The cutting path and parameters are preset by the intelligent control system, and the accuracy error is controlled within ±0.1mm. There are no problems such as overburning and slag on the cutting surface, and the material utilization rate is increased by 15%. At the same time, the equipment adopts an energy-saving design, which reduces energy consumption by 20% compared with traditional processes, reduces carbon emissions in the metal processing process, and helps green manufacturing.

2. Welding workshop: fully automated operations improve quality and efficiency

The welding workshop deploys fully automatic robotic arms, combined with intelligent welding algorithms, to complete the precise welding of complex welds, which is 10 times more efficient than manual operations. The welding quality is monitored by real-time sensors, and the product qualification rate is increased to 99.5%. In addition, the workshop adopts a closed smoke collection system to reduce welding smoke pollution, making the working environment safer and more environmentally friendly.

3. Spraying workshop: Combination of green technology and intelligent painting

The spraying workshop introduces an automated painting line, adopts water-based environmentally friendly paint and electrostatic spraying technology, and reduces VOC emissions by 80%. The equipment is equipped with an intelligent color matching system, which can quickly match customer customization needs, and the coating uniformity reaches the industry-leading level. Achieve energy saving and quality improvement.

4. Assembly workshop: Digital assembly and intelligent logistics collaboration

The assembly workshop is equipped with intelligent logistics transport vehicles and visual assembly systems to replace traditional forklift transportation, and the material turnover efficiency is increased by 40%. The assembly torque parameters are monitored in real time through MES (manufacturing execution system) to ensure the standardized assembly of each device. The workshop is also equipped with an “intelligent anti-fool” device to automatically identify assembly omissions and shorten the product delivery cycle by 25%.

5. Accessories library system: one-stop service to ensure customer needs

LuGong has established an intelligent accessories storage center, with inventory covering 5 series and more than 50 types of machine accessories, relying on the ERP system to achieve global inventory networking management. Customers can check the spare parts inventory and place orders in real time through the online platform, complete domestic delivery within 48 hours, and shorten the response cycle for overseas orders to 7 days. The system also supports the life cycle traceability of spare parts to ensure original quality and fast after-sales support.

LGMA Machinery has built a green and low-carbon closed loop from production to service through the intelligent transformation of the four major workshops of cutting, welding, spraying, and assembly, as well as the improvement of the spare parts library system. The company not only achieved a 30% increase in production efficiency and a 25% reduction in energy consumption, but also provided customers with full-cycle support with service commitments such as “24-hour response” and “global joint warranty”. In the future, Lugong will continue to deepen technological innovation, promote the industry to high-end and sustainable development, and become a green smart manufacturing partner trusted by customers.